Medical Electrode Manufacturing
Contract Manufacturing Services for the Medical Industry
At Pepin Manufacturing, Inc. (PMI), we are proud to serve the medical industry with precision-engineered solutions, custom manufacturing capabilities, and scalable production support. Our deep experience in medical manufacturing allows us to meet the highest standards of quality, safety, and reliability. Whether you’re looking for high-performance electrodes, diagnostic components, or complex laminated materials, we are your trusted partner in delivering consistent results across a wide range of healthcare applications.
From established medical OEMs to emerging healthcare innovators, clients turn to us for contract manufacturing that supports both clinical outcomes and commercial goals. Our end-to-end services empower businesses in the medical industry to bring life-enhancing products to market faster, more efficiently, and with greater confidence.
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Hear It from Our Clients
“Pepin’s engineering team solved a manufacturing challenge that another converter could not. Using vacuum-assisted tooling to produce our return electrode, we were able to successfully launch an innovative product that is having a positive impact on patient care globally. Thank you Pepin team for your creative problem solving!”
– Dan, VP of Engineering
Supporting the Evolving Needs of the Medical Industry
The medical industry demands consistency, compliance, and collaboration. At Pepin Manufacturing, we deliver on all fronts through:
- ISO-aligned quality systems and documentation
- High-speed roll-to-roll processing
- Custom converting and laminating
- Private label and OEM support
- Cleanroom-compatible handling practices
- Stringent inspection and traceability systems
- Just-in-time manufacturing and inventory solutions
Our vertically integrated capabilities allow us to manage every phase of production—from raw material procurement to final packaging—ensuring that your product reaches the market with the performance and dependability that medical professionals and patients expect. Our operations are structured to adapt quickly to changes in product specifications or volume, ensuring continuous delivery.
Manufacturing Capabilities Designed for Medical Applications
Pepin Manufacturing specializes in a range of converting and assembly services tailored to the medical industry, including:
- Precision rotary die cutting
- Multi-layer lamination
- Conductive material integration
- Flexographic printing for clinical labels and instructions
- Hydrogel electrode manufacturing (excluding hydrogel formulation)
- Kitting, assembly, and custom packaging
- Laminated film processing and pouch-making
- Slitting, rewinding, and labeling
These services are ideal for products such as:
- Electrotherapy electrodes (TENS, EMS, NMES, IFC)
- Patient monitoring pads and sensors
- Medical adhesive patches
- Disposable diagnostic components
- Printed medical disposables
- Custom stick-to-skin wearable interfaces
By aligning our processes with the functional requirements of these devices, we help customers ensure accuracy, patient comfort, and device reliability. Our solutions are designed with usability and patient outcomes in mind, enhancing the product’s performance in both clinical and at-home settings.
Medical-Grade Materials and Multi-Layer Construction
Every medical product we manufacture is only as good as the materials we use. That’s why we work with suppliers who provide top-quality, medical-grade substrates suitable for skin contact, signal conduction, and long-term performance. Our expertise in managing multi-material constructions makes us an ideal partner for products requiring both flexibility and durability.
Our material options include:
- Nonwoven and spunlace fabrics
- Medical-grade foams and films
- PET, polyethylene, and polypropylene layers
- Conductive carbon and silver films
- Adhesive and barrier layers for skin-safe use
- Printable liners and moisture barriers
These materials are assembled using advanced lamination technologies to form multi-layer components optimized for strength, flexibility, and reliability—perfect for the strict requirements of the medical industry. We continuously evaluate materials for compatibility, adhesion, and long-term wear to support extended product shelf life and patient comfort.
Flexographic Printing for Medical Product Labeling
Labeling, branding, and instructional content are critical to medical products. Our high-precision flexographic printing services allow for:
- One to multi-color printing
- Tight print registration and resolution
- UV, water, and solvent-based ink options
- IR, photoluminescent, and specialty ink applications
- Corona-treated surfaces for enhanced adhesion
Whether it’s printing on packaging, backing layers, or liners, our printing solutions are ideal for healthcare products that require durable and legible visual elements. Our in-house print specialists ensure that every label meets the branding, compliance, and usage clarity required by the medical industry.
Full-Service OEM and Private Label Support
Pepin Manufacturing is a proven partner to OEMs and private-label clients across the medical industry. We offer comprehensive support that includes:
- Custom branding and artwork placement
- Branded labeling and packaging
- Clinical and retail pack-outs
- Instructional inserts
- Lot tracking and barcoding
- Regulatory label formatting and ink selection
Whether launching a new healthcare product or expanding an existing product line, we provide the infrastructure and flexibility to accommodate your business objectives and help you scale. Our packaging team can accommodate both high-volume production and limited-run product lines with equal efficiency.
Clean and Controlled Manufacturing Environments
Medical products demand high standards of cleanliness and product integrity. Our production environments are designed to handle sensitive medical components with great care, offering:
- Cleanroom-compatible workflows
- Foreign particulate control systems
- Safe material handling for skin-contact products
- Personnel training in hygiene and contamination control
These practices are critical for protecting product performance and supporting the strict regulatory standards expected in the medical industry. We maintain a quality culture throughout the organization, supported by robust documentation and continuous training.
Quality Systems and Regulatory Compliance
All of our medical manufacturing processes are governed by robust quality control and documentation systems. We maintain compliance with leading standards relevant to the medical industry, including:
- ANSI, ASTM, and CSA
- RoHS and CE directives
- TS and other international benchmarks
- Product-specific validation protocols
We document every batch with full traceability, including raw materials, production logs, inspections, and approvals. Our in-house QA team ensures that each product meets your specifications with precision and consistency. We also perform sample retention and provide documentation packages for audit support and downstream traceability.
Scalability and Supply Chain Confidence
Medical companies of all sizes trust Pepin Manufacturing to help them meet demand and maintain consistent quality as they scale. Our production lines are optimized for high-volume fulfillment, ensuring that we can grow with you. Our systems are designed to provide seamless transition from pilot to commercial scale without disrupting continuity.
With reliable sourcing, lean manufacturing principles, and responsive logistics, we help you avoid costly delays and deliver on your commitments—essential in a fast-moving, compliance-driven industry like healthcare. We also offer forecasting and inventory planning support to align with your distribution strategies.
Let’s Collaborate on Your Next Medical Product
If you’re looking for a contract manufacturing partner with deep experience in the medical industry, Pepin Manufacturing is ready to help. We have the tools, technology, and team to deliver exceptional results for countless industries.
Let us help you build a product pipeline you can rely on. Contact us today online or at 651.345.5655 to learn how our medical manufacturing services can support your goals, elevate your products, and help you serve patients and providers with confidence.