Stick-to-Skin Applications
Advanced Materials and Manufacturing for Stick-to-Skin Applications
At Pepin Manufacturing, Inc. (PMI), we specialize in delivering high-performance solutions for stick-to-skin applications in the medical, personal care, and consumer health markets. Our ISO-13485-certified facility in Lake City, Minnesota, is equipped with the expertise, technology, and regulatory compliance needed to develop and manufacture products that come in direct contact with human skin, where safety, reliability, and comfort are critical.
Whether you need adhesive components for wearable medical devices, hydrogel-based electrodes, or cosmetic patches, our team provides end-to-end manufacturing support. From full-scale production to contract packaging, PMI is a trusted partner for skin-contact products that demand the highest standards in quality and performance.
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What Are Stick-to-Skin Applications?
Stick-to-skin applications refer to any product or component that is designed to adhere to or rest against the surface of the human body. These can include medical adhesives, wearable devices, diagnostic electrodes, wound care materials, cosmetic patches, and more. Because these products interact directly with sensitive skin, they must be manufactured with biocompatible materials, hypoallergenic adhesives, and consistent precision to ensure safety, comfort, and functionality.
At PMI, we manufacture a wide range of products designed for stick-to-skin applications, including:
- Hydrogel electrodes for TENS, ECG, and EEG monitoring
- Adhesive-backed foam or film components
- Medical tape products and custom die-cut shapes
- Cosmetic and transdermal patches
- Diagnostic device adhesives
- Wound care dressings and securement solutions
- Personal care items such as cleansing pads or lotion-embedded materials
Benefits of PMI’s Solutions for Stick-to-Skin Applications
When you partner with PMI for stick-to-skin applications, you’re choosing a manufacturer that understands the complexities and sensitivities of working with products that directly interact with the human body. From formulation to final packaging, we adhere to strict medical-grade manufacturing protocols and prioritize the user’s experience, comfort, and safety.
Key Benefits:
- Medical-Grade Materials: We work with hypoallergenic adhesives, breathable films, hydrogels, nonwovens, and foams designed for biocompatibility and prolonged skin contact.
- Precision Die Cutting: Our rotary and flat bed die cutting services ensure consistent shapes, dimensions, and functionality across every part produced.
- Multi-Layer Laminating: Create advanced constructions with layered materials for added moisture control, cushioning, or drug delivery.
- Custom Adhesive Development: Collaborate with our team to develop adhesives optimized for different skin types, dwell times, and wear conditions.
- Regulatory Compliance: Our ISO-13485-certified operations ensure every product meets medical-grade regulatory and documentation standards.
- Comfort and Durability: Our product designs prioritize user comfort while maintaining reliable adhesion and performance throughout the product’s lifecycle.
Industries We Serve With Stick-to-Skin Applications
PMI’s expertise in stick-to-skin applications extends across a variety of high-demand markets. Our clients include OEMs, healthcare providers, diagnostics companies, and personal care brands who require safe, effective skin-contact solutions at scale.
Medical and Healthcare
- Wearable Medical Devices: Components for blood glucose monitors, insulin pumps, biosensors, and drug delivery systems.
- Monitoring and Diagnostics: Electrodes and adhesive assemblies for ECG, EEG, EMG, and TENS applications.
- Wound Care and Dressings: Breathable, non-irritating solutions that protect and aid in healing.
- Surgical and Post-Operative Products: Securement tapes, IV dressings, and incision site covers.
Personal Care and Beauty
- Cosmetic Patches: Eye masks, wrinkle-reducing patches, and hydration strips designed for gentle, effective use.
- Transdermal Delivery Systems: Nicotine, vitamin, and pain-relief patches designed to adhere to the skin for extended periods.
- Cleansing and Treatment Pads: Pre-moistened or treatment-infused materials customized for branding and functionality.
Consumer and Athletic Products
- Sports Tapes and Performance Aids: Breathable, stretchable adhesive components for kinesiology and athletic support.
- First Aid and OTC Applications: Over-the-counter pads, patches, and adhesives with a focus on shelf stability and ease of use.
Integrated Capabilities for Stick-to-Skin Product Manufacturing
Our full-service manufacturing capabilities allow us to support the complete lifecycle of your stick-to-skin application, packaging, and shipping.
Our Integrated Services Include:
- Die Cutting (Rotary & Flat Bed): Tailor materials into precise shapes for electrodes, tapes, patches, and more.
- Multi-Layer Lamination: Combine hydrogels, films, foams, and nonwovens for enhanced functionality.
- Hydrogel Manufacturing: In-house gel casting for medical electrodes and skin-contact devices.
- Custom Printing: Branding, instructions, or serialization printed directly onto the product or packaging.
- Contract Packaging & Assembly: Retail-ready or sterile packaging, kitting, labeling, and fulfillment.
- Cleanroom Capabilities: Manufacturing and packaging in controlled environments as needed.
By combining these capabilities under one roof, PMI reduces production timelines, eliminates unnecessary logistics handoffs, and ensures better quality control for skin-contact products.
Quality and Compliance for Stick-to-Skin Applications
Products made for stick-to-skin applications must meet strict quality, safety, and regulatory standards. PMI maintains comprehensive documentation, traceability, and quality systems that meet or exceed requirements in the medical and healthcare sectors.
Quality Highlights:
- ISO 13485-certified QMS
- Biocompatibility documentation support
- Lot and batch traceability
- In-line inspections and final product verification
- Compatible packaging and assembly processes
Our team collaborates with your regulatory and quality teams to ensure every product satisfies both internal requirements and industry mandates—giving you confidence in both product performance and compliance.
Customization and Innovation for Stick-to-Skin Applications
PMI understands that no two stick-to-skin applications are exactly alike. That’s why we offer extensive customization and engineering support throughout the design and manufacturing process.
Customization Options:
- Material selection based on skin type, wear time, or moisture sensitivity
- Adhesive formulations tailored to the use case or environment
- Shape, size, and backing options based on anatomy or device compatibility
- Packaging customized for sterile or retail requirements
- Branding, color-coding, and print options for user clarity and product differentiation
With in-house testing and production, we accelerate cycles and ensure that your finished product meets its intended performance in the real world.
Why Choose PMI for Stick-to-Skin Applications?
At PMI, we bring more than just manufacturing capabilities—we bring decades of experience, a collaborative approach, and a relentless commitment to quality. Our reputation as a trusted partner in the medical and personal care sectors is built on our ability to consistently deliver high-performance solutions for stick-to-skin applications.
What Sets Us Apart:
- Proven experience in biocompatible, skin-safe product manufacturing
- Fully integrated facility for design, production, and packaging
- Responsive project management and technical support
- A culture of quality, innovation, and customer-first service
Get Started With PMI’s Stick-to-Skin Application Services
Are you developing a product that requires direct contact with skin? Contact Pepin Manufacturing, Inc. today to learn more about our advanced capabilities in stick-to-skin applications.
Request a quote, schedule a consultation, or share your technical requirements with our team!
Learn more about the benefits of custom, turnkey transdermal patch manufacturing solutions before getting in touch with our experts.