Aerospace
Contract Manufacturing Services for the Aerospace Industry
Pepin Manufacturing, Inc. (PMI) offers precision-driven contract manufacturing solutions tailored for the highly specialized and performance-intensive aerospace industry. Our converting, laminating, die-cutting, and printing capabilities support the production of lightweight, high-performance components used across commercial, defense, and space-based aerospace applications.
With a commitment to quality, consistency, and tight process control, PMI is a trusted partner for aerospace OEMs, suppliers, and integrators. We provide component solutions designed to endure extreme environmental stressors, such as altitude, temperature, vibration, and pressure, without sacrificing reliability or accuracy. From complex multi-layer laminations to EMI/RFI shielding gaskets and aerospace-grade adhesive assemblies, our manufacturing processes meet the stringent requirements of aerospace programs.
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Hear It from Our Clients
“Pepin was recommended to us by another manufacturing plant due to their expertise and experience with converting. We brought a complicated problem that many other converters have not been able to figure out and Pepin and their team have invested into this project even without promising results right away and they were able to perform the task. After a few runs, Pepin’s team spent ample hours collaborating and brainstorming some ideas and came up with a solution. SOSCO is so thankful for the relationship we have built with Pepin and continue to build. I also think the F-35 Fighter Jet team appreciates them as well!”
– Maci, Director of Operations for Military Supply Corporation
Meeting the Critical Demands of Aerospace Manufacturing
Aerospace manufacturing requires absolute precision, documented repeatability, and consistent quality at scale. Every component must meet tight specifications while delivering long-term performance in dynamic environments. Pepin Manufacturing delivers contract manufacturing services tailored to this industry’s unique needs:
- Tight-tolerance die cutting for complex geometries
- Multi-layer lamination of films, foils, and adhesives
- High-performance adhesives for structural and sealing applications
- Printing for aerospace-grade labels and identification
- Custom converting for lightweight, durable materials
Our production systems are designed to meet aerospace requirements for dimensional accuracy, material traceability, and performance validation.
Precision Converting and Die Cutting for Aerospace Components
PMI’s advanced die-cutting technologies—rotary and flatbed—allow us to produce intricate components with exceptional dimensional consistency. These components are critical in applications such as thermal management, vibration isolation, insulation, and shielding.
Common aerospace materials we convert include:
- Polyimide and polyester films
- Closed-cell and open-cell foams
- EMI/RFI shielding foils and conductive materials
- Flame-retardant and high-temperature tapes
- Laminated composites and insulators
Typical die-cut aerospace components include:
- Thermal interface pads
- Acoustic dampening materials
- Gaskets and seals for avionics enclosures
- Layered structural spacers and shields
Our equipment ensures consistent cuts and tight tolerances across every run, supporting both routine production and specialty aerospace projects.
Lamination Services for Lightweight, High-Performance Assemblies
Lamination is essential in aerospace to create lightweight, multi-functional structures with combined properties like heat resistance, strength, and insulation. PMI’s lamination capabilities are well-suited for these needs, enabling us to combine layers of functional films, adhesives, foils, and protective barriers into a single component.
Lamination offerings include:
- Dual- and multi-layer construction
- PSA (pressure-sensitive adhesive) lamination
- Removable liner systems
- Moisture, flame, and abrasion-resistant designs
These laminated assemblies are frequently used in insulation panels, wiring harness covers, cockpit components, vibration barriers, and sensor protection layers. We assist customers in selecting optimal adhesives and materials to ensure reliability in aerospace operating conditions.
Aerospace-Grade Adhesive Solutions
Aerospace components often rely on adhesives that can maintain performance under thermal expansion, vibration, and exposure to fluids or contaminants. PMI provides a range of adhesive systems suited for permanent and removable applications in aviation and aerospace technologies.
Our adhesive capabilities support:
- Acrylic adhesives for structural bonding and aging resistance
- Rubber-based adhesives for cushioning and shock absorption
- Silicone adhesives for high-temperature or low-surface-energy bonding
- Specialty adhesives for low-outgassing and flame resistance
These adhesives are used to bond metal, plastic, and composite substrates in aerospace components such as interior trim, instrumentation panels, vibration mounts, and protective overlays.
Durable Printing for Aerospace Labels and Markings
Pepin Manufacturing offers flexographic printing services that enable us to produce durable, legible labels and overlays that withstand aerospace environments. Labels in aerospace must remain intact and readable despite exposure to fuel, lubricants, UV radiation, and temperature extremes.
Our flexographic printing capabilities include:
- One to multi-color printing options
- Solvent-based, water-based, and specialty ink systems
- In-line corona treating for enhanced print adhesion
- High-performance substrates for long-lasting results
We manufacture:
- Compliance labels for aviation standards
- Instructional and safety markings
- Wiring and connector identification tags
- Custom graphics and overlays for cockpit and control panels
Every printed product is manufactured to maintain performance as specified by the customer’s lifespan requirements.
Assembly, Kitting, and Packaging Services for Aerospace Programs
Aerospace manufacturing benefits from integrated supply solutions that reduce assembly time, minimize logistics overhead, and ensure quality control across every stage. PMI offers value-added services designed to deliver turnkey kits and subassemblies to simplify client workflows.
Our post-production support includes:
- Manual and semi-automated assembly
- Kitting of insulation, shielding, or installation tools
- Labeling, tabbing, and component grouping
- Packaging for aerospace handling, including FOD prevention
These services help aerospace clients reduce in-house labor, streamline part installation, and improve traceability across complex builds.
Material Sourcing and Compatibility for Aerospace Requirements
PMI works with an extensive network of trusted material suppliers to source aerospace-grade films, adhesives, foils, and substrates. Material selection is guided by the customer’s specifications and each application’s physical, thermal, and regulatory requirements.
Materials we routinely process include:
- Polyimides (e.g., Kapton), Mylar, and PET
- Flame-retardant foams and insulation materials
- Thermally conductive films
- EMI/RFI shielding composites
- Silicone-coated liners and engineered laminates
Our technical team reviews customer specs and can help offer sources for substrate compatibility for temperature, pressure, chemical resistance, flammability, and other application-specific factors. We prioritize consistency, performance, and material reliability.
Quality Control and Traceability in Aerospace Manufacturing
The aerospace industry demands impeccable process control and documented quality assurance. Pepin Manufacturing integrates rigorous inspection and documentation protocols into every stage of production.
Our quality control practices include:
- Inline and post-process dimensional inspections
- Lot traceability and labeling
- Process documentation aligned with ISO-based standards
- Sample retention and validation procedures
From the first part to the final shipment, every aerospace component is produced with a commitment to traceability and repeatable performance. We support client documentation requirements with traceable material certifications and inspection reports.
Aerospace Segments and Applications Served
PMI supports a broad range of aerospace segments, including:
- Commercial aircraft systems
- Military and defense aviation
- Satellite and space vehicle components
- UAVs and drone technologies
- Avionics and electronic assemblies
Our products serve diverse applications such as:
- Thermal insulation and EMI shielding in cockpit and cabin environments
- Gaskets, seals, and dampening layers for navigation and control modules
- Adhesive components for avionics and sensor packaging
- Labels and printed overlays for compliance and instructions
We understand the operational priorities and compliance requirements unique to each aerospace segment and work collaboratively to deliver optimal results.
Why Choose Pepin Manufacturing for Aerospace Manufacturing?
Pepin Manufacturing brings more than three decades of experience to aerospace contract manufacturing. Our capabilities, service culture, and attention to detail make us a preferred partner for suppliers and OEMs seeking performance and consistency.
Key advantages of working with PMI include:
- High-precision die cutting, lamination, and printing capabilities
- Deep material sourcing knowledge and application insight
- Responsive customer service and short lead times
- Integrated quality control and documentation systems
- Scalable production
We are committed to helping clients build better, more reliable aerospace systems through dependable manufacturing partnerships.
Launch Your Aerospace Project With Confidence
If your business requires precision components, converted materials, or adhesive assemblies for aerospace systems, Pepin Manufacturing is ready to help. Our team is here to support your mission with dependable contract manufacturing solutions.
Contact us at 651.345.5655 or reach out online to learn how PMI can elevate your aerospace supply chain and contribute to your success in flight, orbit, or beyond.