Roll Converting Services
Turning Flexible Materials Into Reliable Products
In a world where precision matters, you need a manufacturing partner that delivers consistency, quality, and flexibility. At Pepin Manufacturing, Inc. (PMI), based in Lake City, Minnesota, we specialize in roll converting services that transform raw films, foils, adhesives, foams, nonwovens, and other flexible substrates into production-ready materials. With over three decades of experience and an ISO-13485 certified facility, we offer a comprehensive suite of converting capabilities, including slitting and rolling, die-cutting, laminating, and final packaging, all under one roof.
Whether you’re launching a new product or scaling up production, our tailored roll converting services in Lake City, MN, deliver flexibility, speed, and quality to meet your requirements.
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What Sets Our Lake City Roll Converting Services Apart
Single-Source, Full-Service Manufacturing Partner
With PMI, you don’t need to coordinate multiple vendors for converting, cutting, lamination, and packaging; we do it all. That means fewer logistics headaches, better process oversight, and traceability under one roof.
Material Versatility That Matches Your Needs
We handle a wide variety of flexible substrates, adhesives, films, foams, nonwovens, PET liners, conductive foils, and more. That breadth allows us to serve medical, industrial, defense, cosmetic, and consumer applications, all tailored to your specifications.
Precision, Consistency, and Traceability
Our ISO-13485 certification ensures that every production step, from material sourcing to final packaging, follows documented protocols. In-line inspection, tight tolerances, and quality control systems give you confidence that every roll, slit, cut, or kit meets the same standards batch after batch.
Responsive, Customer-Centric Service
PMI combines technical capabilities with a hands-on, collaborative approach. From the first quote to full-scale production, you get responsive communication, expert guidance on material selection and design, and flexibility to adapt as project needs change.
Our Roll Converting Capabilities in Lake City, MN
Precision Slitting & Rewinding
Our roll converting services begin with precision slitting, cutting wide materials into narrow, uniform rolls with tight tolerances. This is essential for industries where consistency and cleanliness matter, such as medical device manufacturing, electronics, and adhesive-backed products.
We support a variety of substrates, from pressure-sensitive adhesives and films to foams, nonwovens, PET liners, and more, preparing materials for subsequent converting or final use.
Rotary & Flatbed Die-Cutting From Rolled Materials
Once slit and rewound, materials can move seamlessly into our die-cutting processes. Using rotary or flatbed die-cutting, we convert rolls into custom-shaped parts, adhesive-backed components, packaging inserts, pads, gaskets, labels, and more, with tolerances often within thousandths of an inch. This makes PMI a strong partner for high-volume or high-precision needs.
Our die-cutting works across diverse applications: medical disposable devices, industrial seals and gaskets, adhesive-backed tapes, cushioning components, and consumer-ready products.
Multi-Layer Lamination, Material Converting & Custom Constructions
Beyond slitting and die-cutting, we offer lamination and material conversion: combining films, foils, adhesives, nonwovens, foams, and other substrates to create custom multi-layer constructions tailored to your application. Whether for EMI shielding, insulation, protective layers, hydrogel patches, or cosmetic/medical skin-contact products, PMI handles the lamination, bonding, and bonding integrity checks.
Integrated Packaging, Assembly, and Private-Label Ready Solutions
After converting, laminating, cutting, and finishing, we can take your product all the way through to packaging, kitting, and final assembly. For retail, medical, cosmetic, or industrial clients, this integrated approach streamlines the supply chain and reduces lead times. For customers interested in private-label products, we offer custom branding, labeling, packaging design, and assembly.
Why Choose Pepin Manufacturing for Roll Converting
Commitment to Quality & Regulatory Compliance
Pepin Manufacturing is family-owned and operated, proudly making products in the USA. Our Lake City facility is ISO-13485 certified, which means we maintain rigorous quality controls suitable for medical, industrial, aerospace, defense, cosmetic, and retail applications.
Flexible, Scalable Solutions
We handle everything from small to large-volume roll converting runs. Whether you’re testing a new material or scaling for mass production, our systems are built to adapt as your needs evolve.
with consistent and reliable results for your most critical applications.
Decades of Experience + Broad Industry Reach
Since 1993, we’ve worked across a wide spectrum of industries, from medical devices and electrotherapy electrodes to industrial insulators, cosmetic patches, and retail products.
Industries & Applications That Benefit from Our Roll Converting
- Medical and Healthcare: Disposable devices, adhesive-backed patches, hydrogel products, electrode substrates, wound-care films, diagnostic device components.
- Industrial & Manufacturing: Gaskets, insulation layers, sealing tapes, vibration absorbing materials, protective films, EMI/RFI shielding, durable adhesive-backed components.
- Aerospace & Defense: High-performance foils, insulating layers, laminated materials, shielding films, precisely cut components, and gaskets for critical OEM applications.
- Cosmetics & Consumer Goods: Hydrogel skin patches, adhesive-based skincare products, packaging inserts, branded retail-ready components, private-label skin-contact products.
- Retail & OEM Private Label: Custom lint rollers, adhesive-backed consumer products, packaged finished goods, all ready for distribution.
Ready to Get Started?
If you’re looking for a reliable, experienced partner for roll converting, whether it’s precision slitting, die-cutting, lamination, or full turnkey production, Pepin Manufacturing, Inc. in Lake City, MN is ready to help. With decades of proven performance, flexible production capabilities, and a commitment to quality and customer service, we’re equipped to take on your project.
Contact us today or fill out our online quote form to discuss your application, material needs, and production goals. Let’s convert your ideas into solutions built to perform.